5 layers BRUCKNER BOPP BOPP / BOPET tenderframe plant

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Biaxially oriented polypropylene (BOPP) and Biaxially oriented polyester (BOPET) are commonly produced in tender-frame lines. In these lines material is melted through a flat extrusion die (T-die) and solidified onto a cooled roller. Material is then stretched in machine direction in an MDO. Thereafter material is stretched in transversal direction in a TDO. These processes deliver a molecule orientation in both axes, this enhances many of their properties, particularly the mechanical, impact, barrier and optical properties.

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Machine Code
BO60
Manufacturer
BRUCKNER
Modello
BOPP
Year
1993
Number of layers
5
Overhaul/renovation
2004 - 2014
Film structure
ABCDE
Material
BOPP Thickness: 15 - 60 micron Width of film after trim: 6,0 m
Output
3000 kg/h
Width (mm)
6600
Extruder 1 Description
tandem of Ø250 and Ø175 mm extruders Max output: 2500 kg/hr
Extruder 2 Description
2 co-extruders Ø120mm with max. output 380 kg/hr Filter: 1 candle filter with surface area 4000cm2 Manufacturer: Battenfeld AC drives
Extruder 3 Description
2 satellite extruders Ø90mm with max output 180 kg/hr Filter: disc filters with a changer Manufacturer: Mitsubishi AC drives
Head description
5 layer Norson EDI die 810mm AUTOFLEX VI-R MULTIFLOW V
Thickness controll system
Thickness Gauge: Honeywell Measurex System with a new workstation and software (2013)
Chill roll unit
Chill roll 2400mm diam. Air knife . Film and chill roll drying system Water bath
MDO description
Brückner Pre-heating via heat box heated by 2 Eclipse (800kW each) natural gas burners 6 stretching rolls (oil heated) 4 annealing rolls (oil heated) 4 nip rolll Tension control at inlet and outlet AC drives
TDO description
Manufacturer: Brückner Chain and chain track model: FOK 4.7 Heating system: Eclipse (200kW) natural gas burner for every zone (13 zones), no oil Edge guide system at inlet
Corona treatment
Corona treatment station (Sherman)
Rewinder width
Kampf non-stop winder Working width: 7000 mm 40 steel cors
Slitter
Slitter Rewinder: Atlas 6600 mm
Note
Material feeding equipment Main extruder: mixing hopper, raw material feeder, regranulate feeder, 2 additives feeders Co-extruder: raw material feeder + 4 component gravimetric system Satellite extruder: raw material feeder Silos: 10 silos 30 tons each Trane Chiller Herbold schredder
Machine Code BO60
Manufacturer BRUCKNER
Modello BOPP
Year 1993
Number of layers 5
Overhaul/renovation 2004 - 2014
Film structure ABCDE
Material BOPP Thickness: 15 - 60 micron Width of film after trim: 6,0 m
Output 3000 kg/h
Width (mm) 6600
Extruder 1 Description tandem of Ø250 and Ø175 mm extruders Max output: 2500 kg/hr
Extruder 2 Description 2 co-extruders Ø120mm with max. output 380 kg/hr Filter: 1 candle filter with surface area 4000cm2 Manufacturer: Battenfeld AC drives
Extruder 3 Description 2 satellite extruders Ø90mm with max output 180 kg/hr Filter: disc filters with a changer Manufacturer: Mitsubishi AC drives
Head description 5 layer Norson EDI die 810mm AUTOFLEX VI-R MULTIFLOW V
Thickness controll system Thickness Gauge: Honeywell Measurex System with a new workstation and software (2013)
Chill roll unit Chill roll 2400mm diam. Air knife . Film and chill roll drying system Water bath
MDO description Brückner Pre-heating via heat box heated by 2 Eclipse (800kW each) natural gas burners 6 stretching rolls (oil heated) 4 annealing rolls (oil heated) 4 nip rolll Tension control at inlet and outlet AC drives
TDO description Manufacturer: Brückner Chain and chain track model: FOK 4.7 Heating system: Eclipse (200kW) natural gas burner for every zone (13 zones), no oil Edge guide system at inlet
Corona treatment Corona treatment station (Sherman)
Rewinder width Kampf non-stop winder Working width: 7000 mm 40 steel cors
Slitter Slitter Rewinder: Atlas 6600 mm
Note Material feeding equipment Main extruder: mixing hopper, raw material feeder, regranulate feeder, 2 additives feeders Co-extruder: raw material feeder + 4 component gravimetric system Satellite extruder: raw material feeder Silos: 10 silos 30 tons each Trane Chiller Herbold schredder
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DMT TDO unit for PVC shrink labels
MITSUBISHI
MITSUBISHI
BRUCKNER
DMT BOPP
BRUCKNER - DORNIER