5 layers WINDMÖLLER & HÖLSCHER VAREX Blown film extrusion line

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In a blown film extruder PE granulates (or other polymer) are melted in an extruder and pushed through a circular die extruding a tube of molten polymer. Tube is then inflated to multiples of its initial diameter and cooled to form a thin film. Bobble is later collapsed and re-winded.

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Machine Code
EX661
Manufacturer
WINDMÖLLER & HÖLSCHER
Modello
VAREX
Year
1998
Number of layers
5
Film structure
A-B-C-D-E
Material
LDPE, LLDPE, EVOH
Film Width
2200
Output (Kg/h)
500 Kg/h
Extruder 1 Layer ref:
A
Screw diam 1
90 L/D 30
Description 1
Gravimetric doser Module G,1+2 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 110 Kw motor
Extruder 2 Layer ref:
B
Screw diam 2
50 mm L/D 25
Description 2
Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 30 Kw motor
Extruder 3 Layer ref:
C
Screw diam 3
60 mm L/D 30
Description 3
Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 55 Kw motor
Extruder 4 Layer ref:
D
Screw diam 4
50 mm L/D 25
Description 4
Gravimetric doser Module G 1+2 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 30 Kw motor
Extruder 5 Layer ref:
E
Screw diam 5
60 mm L/D30
Description 5
Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 55 Kw motor
Head description
B 400/500-5-ZIK-P2
Die diam (mm)
500 mm Gap 1,25 spare die 400mm
Thickness controll system
Optifil Plus modular process automation system
Bubble cage
Yes
Bubble cage
Ultrasonic bubble control
Take off unit
oscillating
Corona treatment
Softal
Web guide
Yes
Web guide
YES
Rewinder Type
Double back to back
Rewinder max reel diameter
1000 mm
Rewinder description
Surface driven , center-surface driven, center gap
Note
Centralized resin vacuum conveying system Ultrasonic bubble control Film thickness : TDS 10-250µm, actual produced 30-150µm Thickness gauge upgraded in 2019 Extruder's screws replaced in 2019 Several spares available, among which also: - spare bottom part of extrusion head (distributuon part) - heaters - complete set for 400mm die
Machine Code EX661
Manufacturer WINDMÖLLER & HÖLSCHER
Modello VAREX
Year 1998
Number of layers 5
Film structure A-B-C-D-E
Material LDPE, LLDPE, EVOH
Film Width 2200
Output (Kg/h) 500 Kg/h
Extruder 1 Layer ref: A
Screw diam 1 90 L/D 30
Description 1 Gravimetric doser Module G,1+2 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 110 Kw motor
Extruder 2 Layer ref: B
Screw diam 2 50 mm L/D 25
Description 2 Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 30 Kw motor
Extruder 3 Layer ref: C
Screw diam 3 60 mm L/D 30
Description 3 Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 55 Kw motor
Extruder 4 Layer ref: D
Screw diam 4 50 mm L/D 25
Description 4 Gravimetric doser Module G 1+2 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 30 Kw motor
Extruder 5 Layer ref: E
Screw diam 5 60 mm L/D30
Description 5 Gravimetric doser Module G 1+4 comp, hydraulic screen changer, 4 zones thermo regulation, Bimetallic barrel, 55 Kw motor
Head description B 400/500-5-ZIK-P2
Die diam (mm) 500 mm Gap 1,25 spare die 400mm
Thickness controll system Optifil Plus modular process automation system
Bubble cage Yes
Bubble cage Ultrasonic bubble control
Take off unit oscillating
Corona treatment Softal
Web guide Yes
Web guide YES
Rewinder Type Double back to back
Rewinder max reel diameter 1000 mm
Rewinder description Surface driven , center-surface driven, center gap
Note Centralized resin vacuum conveying system Ultrasonic bubble control Film thickness : TDS 10-250µm, actual produced 30-150µm Thickness gauge upgraded in 2019 Extruder's screws replaced in 2019 Several spares available, among which also: - spare bottom part of extrusion head (distributuon part) - heaters - complete set for 400mm die
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