GALILEO MEGA 2410 нанесения покрытий в вакууме и металлизации машины

Machine code
ME77
Manufacturer
GALILEO
Modello
MEGA 2410
Year
2002
Overhaul/renovation
2014 The evaporation boats are controlled by a separate cabinet with Eurotherm drives. It was installed with Eurotherm Thyristorunit , in 2014 was completely replaced with the latest technology , Eurotherm E-power converters along with new HMI
Working width (mm)
2400
Materials
Polyester Film ( 8to65my) ; BOPP Film (8 to50my) ; CPP Film (15 to 75 my). Paper (50gsm to 175gsm ) If thickness is higher then machine speed needs to be reduced.
Speed
90-840m/min (min/max mechanical speed )
Max diameter reel unwinder
1000
Max diameter reel rewinder
1000
Evapouration Boots
N. 27 - 120 x35 x10
Pumping down time
10g/min max quantity of evaporated Alu per boat
Pumping system
-3 independent vacuum chambers with independent pumping systems to increase the efficiency of the vacuum. Metallization chamber : -3 Diffusion pumps capacity 50.000 l/s - 1 Roots pumps 5500 m3/h - 1 Cryogenic panel 200.000l/s - 1 Polycold PFC 1100 - 2 pump with rotating piston , 505 m3/h Rewinding chamber: 2 roots pumps 13.000 m3/h capacity 1 roots pumps 5500 m3/1 1 cryogenic panel 200.000 l/s 1 polycold PFC 1100 2 pump with rotating piston 505 m3/h Guard chamber 1 roots pumps 2400 m3/h 1 roots pumps 1000 m3/h
Polycold
2
Note
-Material deposited Alu (diam of Aly wire 1.6mm ) ( recommended 99.8% purity) -Output 20 tons per day ( calculated for 12 mic Polyester Film in max width ) -min width 1200mm/max 2400mm core - core id : 6 inch - unwinding tension range /tension on capstan unit : 3.5 to 65kg / 90 kg -diam of process roller 500mm - additional Cooling System Corema Chilling unit for main process drum (-20 C) - PLC, Drives & Control : Siemens S7 with Simoreg Drives for the machine and process control, via supervision PC .The evaporation boats are controlled by a separate cabinet with Eurotherm drives. -max absorbed power (approx ) 340 kw - 2carriages for faster loading and unloading operations. ( first one on rewinding system, second on the evaporation system which is fully extractable from the machine body to facilitate the cleaning procedure ) - Optical control RF -Digitally control rewinding unit -two ceramic plated rollers, 2 bowed spreader rollers, oscillating arm on the rewinder with tension sensing control system. - Hydraulically driven robotic handling system by ICAP Group for the loading of the jumbo roll and unloading of the finished rolls. - 3 air shafts
Machine code ME77
Manufacturer GALILEO
Modello MEGA 2410
Year 2002
Overhaul/renovation 2014 The evaporation boats are controlled by a separate cabinet with Eurotherm drives. It was installed with Eurotherm Thyristorunit , in 2014 was completely replaced with the latest technology , Eurotherm E-power converters along with new HMI
Working width (mm) 2400
Materials Polyester Film ( 8to65my) ; BOPP Film (8 to50my) ; CPP Film (15 to 75 my). Paper (50gsm to 175gsm ) If thickness is higher then machine speed needs to be reduced.
Speed 90-840m/min (min/max mechanical speed )
Max diameter reel unwinder 1000
Max diameter reel rewinder 1000
Evapouration Boots N. 27 - 120 x35 x10
Pumping down time 10g/min max quantity of evaporated Alu per boat
Pumping system -3 independent vacuum chambers with independent pumping systems to increase the efficiency of the vacuum. Metallization chamber : -3 Diffusion pumps capacity 50.000 l/s - 1 Roots pumps 5500 m3/h - 1 Cryogenic panel 200.000l/s - 1 Polycold PFC 1100 - 2 pump with rotating piston , 505 m3/h Rewinding chamber: 2 roots pumps 13.000 m3/h capacity 1 roots pumps 5500 m3/1 1 cryogenic panel 200.000 l/s 1 polycold PFC 1100 2 pump with rotating piston 505 m3/h Guard chamber 1 roots pumps 2400 m3/h 1 roots pumps 1000 m3/h
Polycold 2
Note -Material deposited Alu (diam of Aly wire 1.6mm ) ( recommended 99.8% purity) -Output 20 tons per day ( calculated for 12 mic Polyester Film in max width ) -min width 1200mm/max 2400mm core - core id : 6 inch - unwinding tension range /tension on capstan unit : 3.5 to 65kg / 90 kg -diam of process roller 500mm - additional Cooling System Corema Chilling unit for main process drum (-20 C) - PLC, Drives & Control : Siemens S7 with Simoreg Drives for the machine and process control, via supervision PC .The evaporation boats are controlled by a separate cabinet with Eurotherm drives. -max absorbed power (approx ) 340 kw - 2carriages for faster loading and unloading operations. ( first one on rewinding system, second on the evaporation system which is fully extractable from the machine body to facilitate the cleaning procedure ) - Optical control RF -Digitally control rewinding unit -two ceramic plated rollers, 2 bowed spreader rollers, oscillating arm on the rewinder with tension sensing control system. - Hydraulically driven robotic handling system by ICAP Group for the loading of the jumbo roll and unloading of the finished rolls. - 3 air shafts
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