7 capas KIEFEL KIRION W2200 PLUS 2 Extrusora de film

Código Máquina
EX276
Constructor
KIEFEL
Modello
KIRION W2200 PLUS 2
Año
2006
Number of layers
7
Film structure
ABCDEFG
Material
LDPE, PP, Barrier Film (Evoh, PA)
Film Width
2200
Output (Kg/h)
350 Kg/h
Extruder 1 Layer ref:
A
Screw diam 1
70
Description 1
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size; 3 Gravimetric Dosing of an additional component for extruder A
Extruder 2 Layer ref:
B
Screw diam 2
50
Description 2
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder B
Extruder 3 Layer ref:
C
Screw diam 3
60
Description 3
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder C
Extruder 4 Layer ref:
D
Screw diam 4
50
Description 4
Kirion 30 L/D;for the processing PP, PS ,PA, EVOH and polyolefins with medium to high output; 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder D
Extruder 5 Layer ref:
E
Screw diam 5
60
Description 5
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder E
Extruder 6 Layer ref:
F
Screw diam 6
50
Description 6
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder F
Extruder 7 Layer ref:
G
Screw diam 7
70
Description 7
Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size;3 Gravimetric Dosing of an additional component for extruder G
Head description
1 Kirion 450/550-7; 7 layer die head for die diameters from 450mm - 550mm prepared for IBC installation; temperature controls with wear-free solid state relays; 10 heating zones; 1 Die Insert Set for die diameter of 500mm ; for Kirion 450/550-7 die gap 1.7 - 2.5 mm decompressive; 1 Gap Ring for die diameter of 500mm;
Die diam (mm)
500 mm
Thickness controll system
Yes
Bubble cage
1 Internal Bubble Cooling System, one supply blower and one exhaust air blower; Blower size 2x11kw (14.75HP ) ; 1 Ultrasonic Bubble Control;
Panel for gussets
Yes
Take off unit
1 Take off Control Cabinet Cooling Device ; 1 Kirion T 2200 reversing Take off with AC Vector drive, motorized adjustement;manual adjustement at entrance to the nip rolls; Web turning bar system;
Corona treatment
1 Corona Treatment Type CMDS 2200 for single or two sided treatment of a tubular film;
Web guide
1 web guide 2200F including ultrasonic sensors and motorized adjustement of the sensors with mounting parts, oscilation +/- 4mm, maximum layflat width 2200mm; 7 Idle rolls 200 for web guidance between draw roller and winder diam 120mm
Rewinder Type
Double back to back
Rewinder max reel diameter
1200
Rewinder description
Each winder includes : linear knife; winding shaft magazine for 2 winding shafts; banana spread roll; AC vector drives; roll lay-down ramp for automatic changes; Maximum layflat width 2200mm, Max winding speed : 200m/min; web tension range : 40-250N; Suitable for winding shafts : 76 & 152mm;Max weight for winding shafts including core : 100kg;
Note
- water cooled gear boxes with integral thrust bearings; heating/cooling combination with ceramic heating bands and blowers; material feeding with magnetic separator, flat side valve and level control; temperature control with heating circuit control/monitoring with wear-free solid state relays; AC Vector direct drives; - 3 Pivoting Screen Changer Type Kiefel for Kirion 50; 2 Pivoting screen changer type Kiefel for Kirion 60; 2 Pivoting Screen Changer Type Kiefel for Kirion 70; - 7 Melt Temperature Measurement Instruments; 7 Melt Pressure Measurement Instruments prior to screen changer with over-pressure interlock; 7 Melt pressure measurement instruments after screen changer; - 1 adapter; 3 Sound insulation plate for blower Kirion 50; 2 Sound insulation box Kirion 60; 2 Sound insulation box Kirion 70; 7 Heat Exchanger for Extruder Drive; - 1 Moveable Die cart; 1 preparation of Profile Control for the installation of heating cartdges in the centering ring or air ring; 1 Frequency Control for IBC supply and exhaust air blowers;1 IBC for low stalk production for die diameter 500mm; 1 High Capacity Air Ring HL 500/600; 1 Profile Control C2 equipped with 64 heating inserts for control of cooling ring air temperature with cooling ring HL 500/600;1 Air Ring Insert 500S dual lip Venturi insert for LLDPE/ lDPE low stalk production for die diameter 500mm;1 Extra Piping for blowes located on intermediate tower platform, operator controls located at floor level; 1 Twin Chiller; 1 Calibration Cage; - 1 Brush rolls with spread Effect 2200; 1 aluminium side guides 2200; 1 package for friction control; 1 Driven banana Spreader roll 2200; - 1 edge Fold Slitter 2200; 1 Edge Trim Slitting Station 2200; 1 Linear and Horizontal Blade Oscillation 2200; 2 Antistatic System; 2 Edge Trim and Multi-Web sliting Station; 4 additional twin blade holders; 2 horizontal oscillation; 4 pneumatic winding shaft; 2 winder control cabinet cooling device; 2 electric roll shaft hoists with frames; 1 edge trim guide fingers; Vacuum Suction System;1 Control of average Layer Thikness; - Accessories : Reversing haul-­-off, back to back winder; - Auxiliary Equipments : Corona Treater Softal (4-sided treatment);Electronic Systems Radiometric thickness control system; WaterBath for the Asymmetric Barrier Structures;Plastcontrol gravimetric dosing unit,running meter control, including material feeding.Gusset Boards for producing gusseted film; 1 main and 3 dosing components for the skin layers (Layer A&G), 1+2 dosing components for the core layers ( Layer B,C,D,E,F ). Thickness range: 20-250µ Thickness variation: +/- %5
Código Máquina EX276
Constructor KIEFEL
Modello KIRION W2200 PLUS 2
Año 2006
Number of layers 7
Film structure ABCDEFG
Material LDPE, PP, Barrier Film (Evoh, PA)
Film Width 2200
Output (Kg/h) 350 Kg/h
Extruder 1 Layer ref: A
Screw diam 1 70
Description 1 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size; 3 Gravimetric Dosing of an additional component for extruder A
Extruder 2 Layer ref: B
Screw diam 2 50
Description 2 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder B
Extruder 3 Layer ref: C
Screw diam 3 60
Description 3 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder C
Extruder 4 Layer ref: D
Screw diam 4 50
Description 4 Kirion 30 L/D;for the processing PP, PS ,PA, EVOH and polyolefins with medium to high output; 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder D
Extruder 5 Layer ref: E
Screw diam 5 60
Description 5 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;56 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder E
Extruder 6 Layer ref: F
Screw diam 6 50
Description 6 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;31 kw main drive size; 2 Gravimetric Dosing of an additional component for extruder F
Extruder 7 Layer ref: G
Screw diam 7 70
Description 7 Kirion 30 L/D;for the processing PE,PP EVA, PA and other non heat sensitive materials for maximum output. 4 heating zones;78 kw main drive size;3 Gravimetric Dosing of an additional component for extruder G
Head description 1 Kirion 450/550-7; 7 layer die head for die diameters from 450mm - 550mm prepared for IBC installation; temperature controls with wear-free solid state relays; 10 heating zones; 1 Die Insert Set for die diameter of 500mm ; for Kirion 450/550-7 die gap 1.7 - 2.5 mm decompressive; 1 Gap Ring for die diameter of 500mm;
Die diam (mm) 500 mm
Thickness controll system Yes
Bubble cage 1 Internal Bubble Cooling System, one supply blower and one exhaust air blower; Blower size 2x11kw (14.75HP ) ; 1 Ultrasonic Bubble Control;
Panel for gussets Yes
Take off unit 1 Take off Control Cabinet Cooling Device ; 1 Kirion T 2200 reversing Take off with AC Vector drive, motorized adjustement;manual adjustement at entrance to the nip rolls; Web turning bar system;
Corona treatment 1 Corona Treatment Type CMDS 2200 for single or two sided treatment of a tubular film;
Web guide 1 web guide 2200F including ultrasonic sensors and motorized adjustement of the sensors with mounting parts, oscilation +/- 4mm, maximum layflat width 2200mm; 7 Idle rolls 200 for web guidance between draw roller and winder diam 120mm
Rewinder Type Double back to back
Rewinder max reel diameter 1200
Rewinder description Each winder includes : linear knife; winding shaft magazine for 2 winding shafts; banana spread roll; AC vector drives; roll lay-down ramp for automatic changes; Maximum layflat width 2200mm, Max winding speed : 200m/min; web tension range : 40-250N; Suitable for winding shafts : 76 & 152mm;Max weight for winding shafts including core : 100kg;
Note - water cooled gear boxes with integral thrust bearings; heating/cooling combination with ceramic heating bands and blowers; material feeding with magnetic separator, flat side valve and level control; temperature control with heating circuit control/monitoring with wear-free solid state relays; AC Vector direct drives; - 3 Pivoting Screen Changer Type Kiefel for Kirion 50; 2 Pivoting screen changer type Kiefel for Kirion 60; 2 Pivoting Screen Changer Type Kiefel for Kirion 70; - 7 Melt Temperature Measurement Instruments; 7 Melt Pressure Measurement Instruments prior to screen changer with over-pressure interlock; 7 Melt pressure measurement instruments after screen changer; - 1 adapter; 3 Sound insulation plate for blower Kirion 50; 2 Sound insulation box Kirion 60; 2 Sound insulation box Kirion 70; 7 Heat Exchanger for Extruder Drive; - 1 Moveable Die cart; 1 preparation of Profile Control for the installation of heating cartdges in the centering ring or air ring; 1 Frequency Control for IBC supply and exhaust air blowers;1 IBC for low stalk production for die diameter 500mm; 1 High Capacity Air Ring HL 500/600; 1 Profile Control C2 equipped with 64 heating inserts for control of cooling ring air temperature with cooling ring HL 500/600;1 Air Ring Insert 500S dual lip Venturi insert for LLDPE/ lDPE low stalk production for die diameter 500mm;1 Extra Piping for blowes located on intermediate tower platform, operator controls located at floor level; 1 Twin Chiller; 1 Calibration Cage; - 1 Brush rolls with spread Effect 2200; 1 aluminium side guides 2200; 1 package for friction control; 1 Driven banana Spreader roll 2200; - 1 edge Fold Slitter 2200; 1 Edge Trim Slitting Station 2200; 1 Linear and Horizontal Blade Oscillation 2200; 2 Antistatic System; 2 Edge Trim and Multi-Web sliting Station; 4 additional twin blade holders; 2 horizontal oscillation; 4 pneumatic winding shaft; 2 winder control cabinet cooling device; 2 electric roll shaft hoists with frames; 1 edge trim guide fingers; Vacuum Suction System;1 Control of average Layer Thikness; - Accessories : Reversing haul-­-off, back to back winder; - Auxiliary Equipments : Corona Treater Softal (4-sided treatment);Electronic Systems Radiometric thickness control system; WaterBath for the Asymmetric Barrier Structures;Plastcontrol gravimetric dosing unit,running meter control, including material feeding.Gusset Boards for producing gusseted film; 1 main and 3 dosing components for the skin layers (Layer A&G), 1+2 dosing components for the core layers ( Layer B,C,D,E,F ). Thickness range: 20-250µ Thickness variation: +/- %5
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